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HSE : IQA : Hand and Power Tools.



  1. What are hand tools?
    • Hand tools are non-powered tools that are used manually. Such as shovels, pickaxes, screwdrivers, painting brushes, hand saws, hacksaws, pipe wrenches, spanners, etc.
  2. What are power tools?
    • Power tools are operated by external force, such as electrical power tools like angle grinders, portable and fixed electrical saws, power drills, etc.
    • Pneumatic tools, which are powered by compressed air, such as pneumatic drills and jackhammers.
    • Hydraulic tools such as jacks.
    • Powder-actuated tools such as nail guns.
  3. What is a dead man switch?
    • A switch that is designed to be activated or deactivated if the worker becomes incapable due to loss of consciousness or any other abnormality.
    • (It automatically shuts off when the trigger is released and stops the grinder).
    • The trigger lock switch shall not be used in the angle grinder and sandblasting trigger.
  4. What is RPM?
    • RPM, which is the abbreviated form of "revolution/rotation per minute," is a unit that shows how many times an object completes a cycle in a minute.
  5. Which RPM shall be higher, wheel/disk or grinder?
    • Abrasive wheel capacity/RPM should be greater than or equal to the grinder.
    • If disk capacity is less than the grinder, the wheel/disk may explode/damage and result in an accident.
  6. What are the hazards associated with angle Grinder usage?
    • Fire, electric shock, noise, ergonomic hazards (improper posture), dust and fumes, etc.
  7. What is an angle grinder used for?
    • An angle grinder is used for cutting, grinding, buffing, and polishing.
  8. Explain how to use an angle grinder safely?
    • Obtain a hot work permit.
    • The grinder should be inspected.
    • Use the right disk for the right job (the cutting disk shall not be used for grinding).
    • Before use, inspect disks for defects, cracks, and wear.
    • Do not use a defective disk/wheel.
    • Disk RPM shall be greater than the grinder.
    • Do not remove the safety guard mounted on the grinder to prevent flying particles.
    • Use proper PPE such as a face shield, safety glasses, apron, FRC, leather gloves, and respiratory protection (as needed).
    • Remove combustible and flammable materials nearby.
    • Nobody shall stand in line of fire.
    • The operator/worker should be trained in grinder usage.
    • Do not leave the grinder unattended.
    • Ensure the dead man switch is in place and functional.
    • Trigger lock is prohibited.
    • Always use two hands; keep hands away from the rotating wheel.
    • Do not wear loose clothes, which may get entangled in the wheel.
  9. How to care for and maintain hand tools?
    • Tools must be kept clean and free from corrosion
    • Keep metal parts lightly oiled
    • Remove burrs from edges of tools and heads of chisels.
    • Tools that are not in use must be stored separately
    • A good worker regularly inspects his tools
    • Do not use tools without handles
  10. How to prevent accidents of power tools?
    • The operators should wear face shields or safety glasses
    • Power tools should be placed in the storeroom after use
    • Power tools should be protected by guards
    • Pneumatic hoses or electric cables of power tools should not pass through passage ways.
    • The electrical power tools should be properly earthed
    • Never horseplay with the hose of pneumatic tools
  11. What are the causes of accidents with hard tools?
    • Due to the wrong way of using tools.
    • Due to the defective condition of tools
    • Due to failure to use the right tools for the right job
    • Due to the wrong way of carrying tools
    • Due to strong tools, unsafe
  12. Give a brief about grinding?
    • A proper wheel shall be used as per the grinding M/C’s specification
    • All the grinding M/Cs shall be used with a wheel guard
    • Grinding cables shall not mingle with welding cables
    • All the cables shall be protected from damage
    • Provide a face shield with a safety helmet
    • Never use a fracture wheel
    • Excessive tightening of maintenance is dangerous
    • All guards should be in position before the machine is operated
    • The speed of the grinding should match the speeds of the grinding machines
    • Only a skilled person should handle this work
    • Testing of the wheel is necessary

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