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Thursday, July 17, 2025

HSE : IQA : Hand and Power Tools.



  1. What are Hand tools?
    • Hand tools are non-powered tools which are used manually. Such as Shovel, pick axe, screw driver, painting brush, Hand saw, Hack saw, pipe wrench, spanner etc.
  2. What are Power tools?
    • Power tools are operated by external force such as electrical power tools like Angle Grinder, Portable and fixed electrical saw, Power drill etc.
    • Pneumatic tools which are powered by compressed air such as Pneumatic drill, Jack hammer.
    • Hydraulic tools such as jacks.
    • Powder actuated tools such as nail gun.
  3. What is dead man switch?
    • A switch that is designed to be activated or deactivated if worker becomes incapable due to loss of consciousness or any other abnormality.
    • (It automatically shut off when trigger is released and stop grinder).
    • Trigger lock switch shall not be used in angle grinder and sand blasting trigger.
  4. What is RPM?
    • RPM is abbreviated form of Revolution/ Rotation per minute is a unit which shows how many time an object completes a cycle in a minute.
  5. Which RPM shall be higher, wheel/disk or grinder?
    • Abrasive wheel capacity/ RPM should be greater or equal to grinder.
    • If disk capacity is less than grinder, wheel/disk may explode/damage and result in accident.
  6. What are the hazards associated with angle Grinder usage?
    • Fire, Electric shock, Noise, Ergonomics hazard (Improper posture) dust and fumes etc.
  7. What is angle Grinder used for?
    • Angle grinder is used for cutting, grinding, buffing and polishing.
  8. Explain how to use angle Grinder safely?
    • Obtain hot work permit.
    • Grinder should be inspected.
    • Use the right disk for the right job(Cutting disk shall not be used for grinding).
    • Before use inspect disks for defects, cracks and wear.
    • Do not use defective disk/wheel.
    • Disk RPM shall be greater than grinder.
    • Do not remove safety guard mounted on grinder to prevent flying particles.
    • Use proper PPE such as face shield, safety glasses, apron, FRC, leather gloves and respiratory protection (as needed).
    • Remove combustible and flammable materials nearby.
    • No body shall stand in line of fire.
    • Operator/ worker should be trained in grinder usage.
    • Do not leave grinder unattended.
    • Ensure dead man switch is in place and functional.
    • Trigger lock is prohibited.
    • Always use two hands, keep hands away from rotating wheel.
    • Do not wear loose clothes which may entangle in wheel.
  9. How to care and maintenance of hand tools?
    • Tools must be kept clean and free from corrosion
    • Keep metal parts lightly oiled
    • Remove burrs from edges of tools and heads of chisels.
    • Tools which are not in used must be stored separately
    • A good worker regularly inspects his tools
    • Do not use tools without handles
  10. How to prevent accidents of power tools?
    • The operators should wear face shields or safety glasses
    • Power tools should be placed in the store room after use
    • Power tools should have protected by guards
    • Pneumatic hoses or electric cables of power tools should not pass through passage ways.
    • The electrical power tools should be properly earthed
    • Never horse play with hose of pneumatic tools
  11. What are the causes of accidents of hard tools?
    • Due to wrong way using of tools.
    • Due to defective condition of tools
    • Due to failure of using right tools for right job
    • Due to wrong way of carrying tools
    • Due to strong of tools un safety
  12. Give a brief about grinding?
    • Proper wheel shall be used as per the grinding M/C’s specification
    • All the grinding M/C’s shall be used with wheel guard
    • Grinding cables shall not mingle with welding cables
    • All the cables shall be protected from damage
    • Provide face shield with safety helmet
    • Never use fracture wheel
    • Excessive tighten of maintaining is dangerous
    • All guards should be in position before the machine operated
    • The speed of the grinding should match in the speeds of the grinding machines
    • Only skill person should be handle this work
    • Testing of wheel is necessary

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